組件預熱爐主要由爐體、爐襯、爐底板、加熱元件、爐門及控制系統等部分組成。
爐體(ti)框架采(cai)用(yong)(yong)槽(cao)鋼(gang)和角鋼(gang)焊接(jie)制(zhi)作,外殼側板采(cai)用(yong)(yong)Q235鋼(gang)板焊接(jie),結(jie)構牢固(gu)可靠,整體(ti)強度好,不易(yi)變形,外表平整光潔(jie)。爐體(ti)所有焊接(jie)處(chu)進行(xing)打磨(mo)處(chu)理,并用(yong)(yong)鐵膩子刮平、噴涂熱防(fang)銹漆后,按(an)照用(yong)(yong)戶(hu)提供的色標進行(xing)油漆涂裝(zhuang)。
爐襯(chen)為全(quan)纖維(wei)(wei)結構,采用(yong)優質耐高(gao)溫(wen)高(gao)鋁耐火纖維(wei)(wei)構筑,采用(yong)標準(zhun)的錨固件及(ji)科學合理的鑲裝方(fang)法。纖維(wei)(wei)折疊塊鑲裝前進行再次預壓縮處(chu)理(壓縮容重≥230Kg/m3),用(yong)錨固件固定在殼體上,保溫(wen)材料安裝厚(hou)度≮300mm。
爐(lu)底(di)采(cai)用(yong)重質(zhi)(zhi)高鋁耐(nai)火(huo)(huo)磚、輕質(zhi)(zhi)耐(nai)火(huo)(huo)磚、保溫(wen)磚等(deng)制(zhi)作成(cheng)復合型襯(chen)(chen)(chen)體,襯(chen)(chen)(chen)體上砌筑(zhu)(zhu)有(you)加熱(re)元件安裝槽形(xing)溝道,易碰撞部(bu)位(wei)(wei)和(he)承重部(bu)位(wei)(wei)采(cai)用(yong)重質(zhi)(zhi)高鋁耐(nai)火(huo)(huo)磚砌筑(zhu)(zhu)(砌筑(zhu)(zhu)時泥漿內加入粘結劑調和(he)),增強爐(lu)襯(chen)(chen)(chen)結構強度。在制(zhi)作時留有(you)膨(peng)脹縫(feng),防止襯(chen)(chen)(chen)體在受(shou)熱(re)后膨(peng)脹將襯(chen)(chen)(chen)體損(sun)壞。鋪(pu)設爐(lu)底(di)板(ban),材質(zhi)(zhi)為(wei)Ni7N,供(gong)擱置(zhi)工(gong)件之(zhi)用(yong),采(cai)用(yong)新(xin)型的搭扣制(zhi)作形(xing)式,防止工(gong)件氧(yang)化皮落到加熱(re)元件上而形(xing)成(cheng)短(duan)路,耐(nai)熱(re)鋼爐(lu)底(di)板(ban)分塊制(zhi)作,減少(shao)高溫(wen)下變形(xing)和(he)開裂。本(ben)爐(lu)型設計工(gong)作臺板(ban)。